STRUCTURED APPROACH
"TKL APQP"
Advanced Product Quality Planning

New Product development involves various stages and sub-phases, which are often conceived based on the target markets, applying various tools and techniques. We start from the conception, and then move on to the design, development and engineering of the product, up to its industrialization and production line.

The "TKL APQP" approach aims to plan and implement high quality standards throughout a rigorous management of the entire product development process. Quality is not just an advertisement, but a built-in working way .

TKL achieved ISO 9001 certification in 2021.

From conception to mass production

Idea & concept

  • Detailed definition of The Bill Of Requirement
  • Study of any applicable standards, norms and of the "mission profile"
  • Competitive analysis of existing products on the market
  • Creation of new product concepts, preliminary calculations
  • Definition of methods for the analysis of technical, design and process criticalities and first contacts with machinery suppliers
  • Accurate planning: cost estimates, times, investments, risk management
  • Kick-off meeting wth customer

Product Design & Functional Testing

  • FUNCTIONAL DESIGN: product design and virtual simulations phase 2.1
  • Creation of "A" Prototype
  • Functional testing and verifications of simulation models predictivity: virtual/experimental reality correlations
  • Weekly internal project monitoring
  • Potential patent or design filing
  • Constant industrial feasibility checks

Industrial Design & Validation

  • INDUSTRIALIZED DESIGN: optimization based on lessons learned from phase 2.1, industrial engineering 2.2
  • Creation of "B" Prototype
  • Internal or external validation tests, reliability checks
  • Weekly internal project monitoring
  • Possible certification/homologation phase
  • Delivery of final deliverables to the client: Final Design Review

Pre-series

  • Customer Support in the PPAP and pre-series phase, machine performance testing, results analysis
  • Final project verification: lessons learned list, and possible modification of processes or of internal tools for future projects
  • At thi stage, the APQP process gets under customer accontability, who will handel manufacturing and marketing

From conception to mass production

Idea & concept

  • Detailed definition of The Bill Of Requirement
  • Study of any applicable standards, norms and of the "mission profile"
  • Competitive analysis of existing products on the market
  • Creation of new product concepts, preliminary calculations
  • Definition of methods for the analysis of technical, design and process criticalities and first contacts with machinery suppliers
  • Accurate planning: cost estimates, times, investments, risk management
  • Kick-off meeting wth customer

Product Design & Functional Testing

  • FUNCTIONAL DESIGN: product design and virtual simulations phase 2.1
  • Creation of "A" Prototype
  • Functional testing and verifications of simulation models predictivity: virtual/experimental reality correlations
  • Weekly internal project monitoring
  • Potential patent or design filing
  • Constant industrial feasibility checks

Industrial Design & Validation

  • INDUSTRIALIZED DESIGN: optimization based on lessons learned from phase 2.1, industrial engineering 2.2
  • Creation of "B" Prototype
  • Internal or external validation tests, reliability checks
  • Weekly internal project monitoring
  • Possible certification/homologation phase
  • Delivery of final deliverables to the client: Final Design Review

Pre-series

  • Customer Support in the PPAP and pre-series phase, machine performance testing, results analysis
  • Final project verification: lessons learned list, and possible modification of processes or of internal tools for future projects
  • At thi stage, the APQP process gets under customer accontability, who will handel manufacturing and marketing


LOCATION

Via Alberto Manicone
Z.I. Jesce - 75100 Matera

E-MAIL

info@tklvision.com

PHONE

+39 0835 1839001




LOCATION

Via Alberto Manicone
Z.I. Jesce - 75100 Matera

E-MAIL

info@tklvision.com

PHONE

+39 0835 1839001